Four Absolute Advantages

Industry-leading design team

The experienced, highly educated,  design team with an average of over 10 years of industry experience.

With a research and development investment that is three times higher than others, we established an unique team consisting of Mechanical, electrical, technology department, lead the industry’s technology development in all aspects.

GangXin’s unique precise production control

Production-driven, result-oriented, prepare ahead of schedule, parallel management, dynamic production adjustment system.

6S on-site management.

Production flow card system.

Comprehensive quality management and procurement system

ISO9001 strict quality management.

Daily quality inspection and real-time alarm for abnormal situations.

Dynamic handling for abnormal situations.

Quality flow card system.

Strict quality standards for processing piece.

Strict supplier admission management with high requirements.

The supplier evaluation and elimination system quarterly.

Strongly after-sale service system

We not only supply regular furnace maintenance, but also provides regular inspections services.

Fast response system.

Spare parts inventory support, training and customized services.

Five Core Technology

Professional temperature control system

New AI intelligent algorithm specially designed for temperature control , match Mitsubishi Module;

PLC, real-time data acquisition module;

Temperature control are precise and stable, glass heating evenly;

Fast response, Min the heater useless power losses;

High anti-interference ability, adaptable to various working conditions, stable operation;

Stable heating current, reduce the impact on the power grid;

Efficient production, adaptive temperature control follow loading size.

Unique design in flat quenching section

Small air box are integrated design, fixed by more rivets, ensures no deformation or leak under high-temperature conditions after years;

Air nozzle designed based on fluid mechanics principle, perfect the shape, hole pitch, spray distance after massive calculation and experiment, for best tempering quality, Min the wind spots imperfection;

As many as 8 type of air knives, alternate permutation, improve the air blowing uniformity, to reduce the air blowing blind area;

Removable baffles in the two ends of air knives, easy to clean inside.

Expert-level motion control system

Professional industrial PLC (Omron, Schneider, Siemens, Inovance), for decades stable operation under various conditions;

GangXin, self-developed intelligent upper computer, fast response, clear page, logical reliability, fool-proofing design, easy operation;

Deeply customized Siemens industrial control host, completely compatible with GangXin control system;

Accurate and smooth motion output, seamless joint with the help of Siemens & Schneider device, ensure the motion fast and precise.

Forced convection system advantages

Unique multi-level stepped tubular forced convection system;

Completely internal circulation system, no heat loss in furnace;

Innovative hot air circulatory system, forced convection, efficiency, convection air smoothly, air pressure distribution more evenly, max the blower performance;

Forced convection are integrated design, sealed well, special high-strength impeller, persistent stability;

Forced convection blower with separate air-cooling fan, Bearing structure with space self-cooling design;

Internal circulation tube well fixed, ensure long services life under high working temperature.

Energy conservation design

High precision temperature control, fast response, ensure all heat are used for glass heating, no power loss for any inaccurate or delay;

Good heat insulation effect, Minimize the heat loss of heating section under non-production state;

With over 20 years tempering experience, the heater height, heater power, forced convection pipes are perfect design. Precise heating, precise energy conservation; adaptive parameter setting, avoid the technology parameters redundancy design, increase efficiency, reduce the power consumption of each square meter glass;

Adaptive parameter setting, avoid the technology parameters redundancy design, increase efficiency, reduce the power consumption of each square meter glass.

Explanation Of Core Technology

Control system (Temperature control, power control, upper computer page,hardware ).

Professional temperature control system.

New AI intelligent algorithm specially designed for temperature control , match Mitsubishi Module;

PLC, real-time data acquisition module;

Temperature control are precise and stable, glass heating evenly;

Fast response, Min the heater useless power losses;

High anti-interference ability, adaptable to various working conditions, stable operation;

Stable heating current, reduce the impact on the power grid;

Efficient production, adaptive temperature control follow loading size.

Expert-level motion control system

Book-style industrial control computer with passive cooling, dust-proof and maintenance-free;

The duct-type heating cabinet, more better heat dissipation efficiency, electrical components operate stably, long service time;

Professional industrial PLC (Omron, Schneider, Siemens, Inovance), for decades stable operation under various conditions;

GangXin, self-developed intelligent upper computer, fast response, clear page, logical reliability, fool-proofing design, easy operation;

Deeply customized Siemens industrial control host, completely compatible with GangXin control system;

Accurate and smooth motion output, seamless joint with the help of Siemens & Schneider device, ensure the motion fast and precise;

The new electromagnetic compatibility design offers better anti-electromagnetic interference performance, control system operates more stably and reliably, use international Brand Siemens IPC and Omron latest lower computer, high electromagnetic compatibility, very high industrial applicability.

Operation software page show main page, technology parameters page, test page, temperature display page etc.

System function: process parameters read/write, automatic control, single-alone operation and self-diagnostics, alarm function.

All different thickness glass process parameters are saved in data base, easy for parameters recall for next production.

Automatic heating system.

Loading & Unloading table

Rubble roller of loading table upgrade to EPDM material, wearproof, scratch and oxidation resistance;

Foot pedal is same length with loading table, easy to use;

Chain transmission system, stable and reliable operation, easy maintenance;

with light tubes to check glass quality;

Manual emergency exit device;

Pneumatic lifting table with universal wheels ,staggered pattern;

Operation side with side rubber roller which are free rotation, easy for vast glass size loading/unloading;

Dual Photoelectric Sensors Glass Length Measurement Technology: Double measurement, two algorithms, and optimal selection ensure accurate glass length measurement, more continuous and stable production. (For furnace which length not less than 5m, width not less than 2.85m only);

Extra-large glass roll-over table (optional item);

Loading speed with inverter for accurate adjustment, inching & automatic easy transfer, flexibly adjust with stepping time.

Heating section

Composition and Function:

With upper and lower split welding frame, adopts stable bridge-type structure (show material thickness and welding condition);

High precision ceramic rollers;

With magnetic valve for furnace door open automatic (manual opening with pneumatic or mechanical device );

High performance combined insulation structure, Layered and progressive application of specialized insulation materials, High thermal resistance, lower thermal conductivity, high insulation performance, energy-saving and cost-reducing;

Internal forced convection circulation system, with forced convection blower;

The driving system consist of motor, reducer and precision transmission parts, repetitive oscillation, automatic speed regulation;

Manual emergency exit device;

Furnace lifting system consist of motor, reducer and lifting device (Top heating section can be lifted about 450mm height);

Heating elements can be controlled and adjusted in zones (Top is Nickel-chromium material );

Ultra fine heating zones improved the heating uniformity;

Fast cooling system on top of heating section, easy out hot air under emergency situation;

Top & Bottom thermocouple can be replace under thermal state;

External sealing ring design, to reduce the heat dissipation through the gaps. Bottom with compressed air auxiliary convection system.

Heating section advantages

Top forced convection blower type, forced internal circulation convection system, no external energy exchange,no heat loss; and supply 10 times convection air volume greater than the compressed air convection system, which supply enough heat for Low-e glass;

Independent unit top forced convection fans with simple air-cooled design, balanced the force between impeller and bearing, adopt effective vibration-damping structures, Significantly reduces the vibration of the fan under high-frequency usage;

Heater surface temperature in low lever under the influence of the convection circulating air, long service lift;

Connected-type convection air pipe, more air outlet, less deformation, ensure the secondary air distribution evenly after computer simulation and unique same pressure design;

Heater are alternate permutation and arranged with an inclination angle, reduce the heating blind area, gapless heating, reduce the stripe heating spots;

Hyperfine heating elements arrangements, evenly heating, precise temperature, easy for vast glass sheet processing;

All materials inside heating section are made by 310s, high temperature resistance, high strength performace;

Top heater is Nickel-chromium material, long service life;

Double belts driving system in heating section, better synchronism and safer;

Top & Bottom thermocouple can be replace under thermal state, Bottom heater cable location in furnace bottom surface, easy for maintenance;

High performance combined insulation structure, Layered and progressive application of specialized insulation materials, High thermal resistance, lower thermal conductivity, high insulation performance, energy-saving and cost-reducing;

Top heating section with electric lifting system, equipped with safety limit devices (limited block);

Furnace door with pneumatic, manual opening mode, ensure can be opened in various situations. Equipped with in-place activation detection device under pneumatic mode;

Fast cooling system on top of heating section, easy out hot air under emergency situation;

Furnace driving Shaft end is outer square and couplings are inner square, connection is more strong, no shake between shafts driving.

Flat quenching section

Frame type quenching section: The quenching channels are combined in many groups and flatness of each group can be adjusted respectively if some deformation occurs after long run.

High precision drawn steel tube, small circular runout, no deformation.

Random oscillation---Avoid uneven cooling caused by fixed reciprocating points.

Deflector structure, effectively prevent backflow air, ensure the uniformity of furnace temperature and improve the quality of glass.

Passing-through section design, high tempering efficiency, less power consumption.

Mold-formed aluminum nozzle plate, high precision ensure all nozzle in same level.

Top & Bottom quenching section are electric open & close, upper section can be lifted independently, all lifting system with limit protection device.

Small air box are integrated design, fixed by more rivets, ensures no deformation or leak under high-temperature conditions after years.

Passive end with lighting system, more easy for maintenance.

Balance air plate are 3-point fixtion, which are reasonable design and ensure air pressure evenly.

Gapless air design, min the wind spots.

Quick-installed driving roller, easy maintenance.

Function top & bottom quenching section with same air pressure design.

Manual emergency exit device.

Glass location calculate and recognize device.

Photoelectric between heating & quenching section, double check glass length and location automatic, precise monitoring.

Removable baffles in the two ends of air knives, easy to clean inside.

Wind path system

High-efficiency centrifugal fan, with inverter adjustment, min the power consumption.

Air collect air box with adjustable wind board to balance top & bottom air pressure.

Blower air inlet with value, reduce the starting load, less power consumption and more stable.

Blower is unit frame, easy and convenient for installation; Cushion pad support.

Air collect air box are same pressure design, central air intake, air outlet position are reasonable, air flow smoothly.

The air pressure transmitter measures precisely.

Equipped with blower vibration detection device.