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Product Description
Product Introduction:
The Product GX-LYC Continuous Lengthwise Bending & Tempering Furnace is a specialized, industrial-grade solution designed primarily for the high-volume production of automotive side windows.
Unlike traditional batch furnaces, this system integrates forced convection heating with a continuous lengthwise bending process. This ensures that every piece of glass—from passenger car windows to heavy-duty truck side lights—meets the rigorous safety and optical standards required by the global automotive industry.
With its ability to handle thin glass (2–4mm) while maintaining structural integrity, it is the heart of any modern glass processing facility.
Technical Characteristics
The Product GX-LYC Continuous Lengthwise Bending & Tempering Furnace is built for high-tech industrial environments. It features a modular design for non-standard customization, allowing us to adjust the furnace length and heating zones to your specific factory layout. The system supports multi-language selection, making it accessible for operators worldwide. With high-end Siemens electrical components and a sophisticated error-warning system, the machine offers "smart" operation that is easy to master even for new technicians.
Applications
While versatile, this furnace is the "gold standard" for specific automotive applications:
· Passenger Vehicle Side Windows: Achieving consistent curvature for large production runs.
· SUV and Truck Glass: Handling thicker and larger side window profiles.
· Thin Safety Glass: Perfect for 2mm to 4mm door glass that requires high strength and low weight.
· OEM Supply Chains: Providing the repeatability needed for Tier 1 and Tier 2 automotive suppliers.
Features and Advantages
Choosing the Product GX-LYC Continuous Lengthwise Bending & Tempering Furnace means investing in precision and efficiency. Here is how it benefits your production line:
· Seamless Continuous Bending: The glass moves through the furnace without stopping, undergoing precise longitudinal shaping to match specific vehicle curvatures perfectly.
· Advanced Forced Convection: This system ensures uniform heat distribution across the surface, which is critical for processing thin automotive glass and high-performance Low-E coatings without "hot spots."
· Superior Optical Quality: By minimizing thermal distortion and "roller waves," our furnace ensures that the glass imaging remains crystal clear, meeting the highest OEM requirements.
· Energy-Efficient Operation: Designed with optimized airflow and high-quality insulation, the furnace significantly reduces power consumption compared to older models.
· Intelligent PLC Automation: The entire bending and quenching process is controlled via a user-friendly Siemens interface, allowing for "smart" operation that reduces human error.
Technical Parameters
Notes: could be customized.
Structure Introduction
The robust engineering of the Product GX-LYC Continuous Lengthwise Bending & Tempering Furnace is what sets it apart in the industrial market:
· High-Pressure Quenching Section: Features integrated bending and tempering. The single-bellows design eliminates welding points, ensuring a stable structure and uniform air pressure for rapid cooling.
· Precision Lifting Mechanism: The top and bottom quenching sections can be adjusted independently. This allows you to fine-tune the flatness of the glass with incredible accuracy.
· Removable Air Boxes: Small, perforated aluminum air boxes are easy to clean and maintain, ensuring that no debris interferes with the tempering process.
· Integrated Operating Table: Located near the loading table for convenience, the cantilevered station allows you to monitor the state of the glass in real-time.
· Stable Chain Driving System: Utilizes a cold-plate formed air box and synchronized chain drive for smooth, vibration-free glass transport.
Working Principle
The process begins with the glass entering the heating chamber, where forced convection brings it to a plastic state. As the glass moves continuously into the bending section, it is shaped lengthwise according to your pre-set radius. Immediately following the shape formation, the glass enters the high-pressure quench. Here, rapid cooling "locks" the surface compression and center tension, creating the safety properties required for tempered glass. The continuous motion ensures that there are no "stop marks," resulting in a flawlessly curved finished product.
Why Choose Us
At Luoyang GangXin Glass Technology Co.,Ltd, we bring nearly 20 years of expertise to your factory floor.
· Factory-Direct Value: As an integrated manufacturer, we offer competitive pricing without middleman markups.
· Global Reach: Our equipment is operational in over 50 countries, backed by CE, UL, and ISO9001:2015 certifications.
· Unmatched Support: We provide one-on-one consultations, 24-hour service hotlines, and 48-hour on-site support to ensure your production never stops.
· Proven Reliability: With a 22,000㎡ facility and a team of 150 specialists, we control every step of the supply chain to guarantee component quality.
Certifications
Luoyang GangXin Glass Technology Co.,Ltd maintains rigorous quality standards verified by international certifications:
· CE Certification: Confirms our equipment meets European Union safety, health, and environmental protection standards
· UL Certification: Validates safety standards for equipment used in North American markets
· ISO9001:2015: Demonstrates our quality management system meets international standards for consistent product quality and customer satisfaction
These certifications provide you with confidence that your investment in the Product GX-LYC Continuous Lengthwise Bending & Tempering Furnace meets global quality and safety requirements.
FAQ
Q: Can this furnace handle Double-Silver Low-E glass?
A: Yes, the advanced forced convection system is specifically designed to process high-performance Low-E glass without damaging the coating or losing optical quality.
Q: What is the response time for technical support?
A: We respond to all inquiries within 24 hours and offer a 48-hour on-site service guarantee for critical issues.
Q: Is the bending radius adjustable?
A: Absolutely. The PLC control allows you to configure different parameters to match various vehicle-specific window designs.
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